ON30 Boxcar build / Sandy River Car Shops / Elk River Line

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Re: ON30 Boxcar build / Sandy River Car Shops / Elk River Li

Postby roughneck » Thu Jun 10, 2010 8:02 pm

Since the aluminium sheeting is glued and dry I had to mask around the edges before applying primer and the final red oxide paint. Applying the tape to a car that has painted sides without harming the finish is a slow and steady task. I rub the masking tape across my shirt to cut down on its' stickyness. =)) Then carefully apply the tape just below the roof edge trim. Leave about 3/4s of the tape not attached to the car so scrap cardboard can be used to extend the coverage for the complete car. This method helps keep stray paint from getting on the car sides. :D Walmart grey primer followed by red oxide for a finish color.
roof2.JPG
roof2.JPG (31.95 KiB) Viewed 841 times
A couple of A&I washes and its' ready for some chaulk. The roofwalk supports are glued to the painted surface using ACC ( I use the frugal brand from the dollar store, three tubes for $1) Before glueing, crease the center of each stick so they can be pressed down to the contour of the roof. A second application of ACC glue helps hold them in place. I wait 24 hours and then using a sanding block about the length of the car, slooowly sand the tops of the supports to a flat surface.
roofwalk supports.JPG
roofwalk supports.JPG (34.14 KiB) Viewed 841 times
On most Maine two foot cars the extensions for the side walks are installed so the walks are not comforming to the angle of the roof. :-\ I like this nonconforming position.
roof3.JPG
roof3.JPG (30.43 KiB) Viewed 841 times
Now on to the roof walks and ladders.

Cuzzin David
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Re: ON30 Boxcar build / Sandy River Car Shops / Elk River Li

Postby ACL1504 » Thu Jun 10, 2010 8:24 pm

Cuz,

W0W, this is really looking very good. I love the roof! A most excellent job my friend. :ymapplause: :ymapplause:

Tom :D
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Re: ON30 Boxcar build / Sandy River Car Shops / Elk River Li

Postby roughneck » Sun Jun 13, 2010 12:29 pm

ACL1504 wrote:Cuz,

W0W, this is really looking very good. I love the roof! A most excellent job my friend. :ymapplause: :ymapplause:

Tom :D

Thank you :ymblushing: and trying to be B-)
CD :ympeace:
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Re: ON30 Boxcar build / Sandy River Car Shops / Elk River Li

Postby roughneck » Sun Jun 13, 2010 12:43 pm

The roof walks on the old two footers were not painted. Paint made the walking surface slippery. Soaked the boards in the "famous" =)) pickling solution and when dry drag a razor saw down the length. A few passes with a brass mini brush and then agently rub with a scrubby pad. Apply a few washes of A&I and there are good to go.
roofwalks.JPG
roofwalks.JPG (34.12 KiB) Viewed 822 times
There will be two more boards added. The supports for the short walks to the side ladders can be seeen here. Notice the slight angle cut to keep the boards almost but not quite even with the center walk.
sideladders2.jpg
sideladders2.jpg (10.7 KiB) Viewed 822 times
One other strange item is the side ladders have boards for the iron rungs but the end ladders do not. I have not been able to glen much infomation about why this is how it was constructed. If you have some idea please post your comments. Next up attaching the iron rungs, doors and stirups. Oh boy (-|

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Re: ON30 Boxcar build / Sandy River Car Shops / Elk River Li

Postby LongHornCaddy » Sun Jun 13, 2010 9:01 pm

Looking good cuz!



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Re: ON30 Boxcar build / Sandy River Car Shops / Elk River Li

Postby MAP » Tue Nov 23, 2010 7:24 am

I just stumbled on this build. Great work so far. Any more progress to report? Photos?
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