Building "Thurogoods Transfer & Warehouse Company" 1:48

Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby danpickard » Fri Mar 12, 2010 11:08 pm

Hi all,
I thought I would start a build thread for "Thurogoods Transfer & Warehouse Company", a kit being released by Outback Model Company (the new partnership of Laurie Green & John Hunter). Apparently they are still finalising some Paypal details with their website, but I was able to collect this kit from them directly last weekend.

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Off the shelf...
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Out of the box...
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Nicely packed, smaller box for some of the more delicate items, printed B&W manual, CD with coloured version, signs, Mt Albert Lumber supplies and some detail castings...even a milimetre ruler for the US builders who tend to use inch measures still.


Dan Pickard
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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby danpickard » Fri Mar 12, 2010 11:16 pm

And then some...

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Laser cut matt board formers...
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The former/shell of the structure is laser cut matt board. Matt board being what these guys would normally use in one of their usual scratch built models (not as prone to warping like a ply shell).

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Deck assembly template...
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The really handy assembly/erection template for building the large deck, laser cut matt board.

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Shingles...
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Laser cut shingles from heavy paper stock, ready for your personal choice of colouring...

Dan Pickard
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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby danpickard » Fri Mar 12, 2010 11:20 pm

And then into the laser cut ply, used extensively for this kit...
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A selection of the laser cut ply sheets, including windows (that work), doors, rough cut weatherboards, board & battern siding, stairs and roof trims. Really nice class 1 ply sheets. There is extensive use of their new laser cutter used in this first kit.

All up about 17 laser cut sheets of materials and templates, a few Grandt Line details, a handful of their own resin detail castings, laser cut pulleys, rope, laser cut window acetate and a few handy tools to get things started.

I've started prep work on some of the timber, and will continue the build in the next day or so...

Dan Pickard
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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby danpickard » Sat Mar 13, 2010 12:08 am

I should explain how I intend on doing this build in two stages. Stage one will be basically following the intended construction of this structure, built to the designed footprint, on the deck etc. There are a few differnt options to which way you as the modeller can go with the construction, such as, it doesn't need to be built on the deck (use it for another project), or the layout of the warehouse and office could be changed to suit the available space. I intend to place this as a diorama (no plans to install in a layout in the future), so the footprint ins't really an issue.

The second stage of the build will be taking the model, and showing how I incorporate it and finish it as a diorama, including trying to explain some of the ground work and extra detailing. I want to show that although this is a kit, it can easily be personalised, adding my own impression of how the building should be placed and presented. As well as the SBS photos, I'll put up two sets of "final" photos in this thread at the end of each stage.

So, colouring the timber.
Some initial staining has been done of the Mt Albert strip timber, plus the joists for the large deck. The strip timber has just been grained with a razor saw, then stained with an alcohol and ink (A+I) mixture, 100ml alcohol + 4ml burnt sienna ink + 3ml black ink, which just adds a bit of warmth to the stain colour (there are various tips on staining the timber in the instructions, but I'll show my technique here, OMC guys use the A+I solution). The laser cut ply sheets have been grained with a course sanding block (supplied in the kit), which both adds a bit if grain, plus breaks the smooth timber surface allowing for a better application of the stain.

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The first A+I stain...
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This shows the initial stain applied, dried, and then a light rub with a white Conte' pastel pencil, which adds a bit of grey tone to the timber (the stumps will be further treated at a later stage).

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After application of artists chalks and an alcohol wash...
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Laser cut individual boards, held on the ply as a fret...
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These next shots show the next stage of my colouring process. After the A+I prestain has dried, I then like to scrape/dust on some artists chalks, in a burnt sienna, and the other colour I like to use is actually called greenish burnt sienna. I'll try to set up some shots to show it being done, but basically I use a small wire brush to scratch the chalk over the timber that is lying on the work surface. Here's the advantage of all the timber being on a fret, it makes this colouring process very quick and a bit cleaner than doing it to individual strips of timber. The second photo above shows how the boards are actually all cut separately on the ply sheet (not just scribed in), which I guess also ensures there is the right amount of timber supplied.

Once the chalk has been dusted onto the timber, I dip a stiff brush into a bit of straight alcohol, and wash it across the sheet of timber. It sort of turns the chalk dust into a stain, which can then be gently worked into the grain. I have then gone back with the white Conte' pencil after this has dried (only takes a couple of minutes) just to add a bit of grey tone back into the aging timber. One sheet of timber, ready to release from the fret and use on the build (the tiny unstained parts where the timber is released from the fret is easily touched over with a spot of the A+I solution.

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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby ReadingBob » Sat Mar 13, 2010 7:18 am

Dan,

That looks like a great kit. Thanks for the thorough explanations and all the pictures. I'll enjoy following this thread for sure! :-bd
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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby ACL1504 » Sat Mar 13, 2010 8:01 am

Dan,

Looks like you are off to a great start! Your instructions are as good as instructions. Does that sound right? Look forward to the build. Thanks for all the photos as well.

Tom
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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby danpickard » Sat Mar 13, 2010 3:52 pm

Thanks guys,
After prep work has been nearly all done with the timber colouring, I've started on construction of the deck. Deck construction involves the use of a handly little assembly jig. Once the basswood stumps are stained and then cut roughly to length, I have been sanding them back to a good fit in the jig pictured below...

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stump assembly jig...
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Since a fair number of the stump and bearer assemblies are needed, first the stumps are "loaded" into the jig (good directions given as to how many of each length of stumps/bearers is marked on the jig, so cross them off as you go).

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stumps in the jig...
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Stumps in the cut out slots in the jig...

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bearer attached across the stumps...
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Bearer glued in place across the stumps...

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first set of stumps/bearers ready to go...
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So the resulting assembly should come out looking pretty straight and evenly spaced, all stumps at 90 degrees. This is probably going to be one of the more tedious parts of the construction, simply because of the sanding to get the stumps a good snug fit in the jig, but since this is the foundation for the whole model, I guess it makes sense to spend that little bit of extra time getting this part right.

Only about a dozen of these similar stump sets to sand and assemble...

Cheers,
Dan Pickard
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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby Zephyrus52246 » Sat Mar 13, 2010 4:29 pm

Nice jig. Excellent wood coloration. Looking forward to following your build.

Jeff
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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby Dave D » Sat Mar 13, 2010 5:45 pm

A jig for this, a tool for that, included...it's easy to see this kit was designed by real builders! :ymhug:
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Re: Building "Thurogoods Transfer & Warehouse Company" 1:48

Postby kiwi » Sun Mar 14, 2010 8:27 am

Dave, what a great looking kit and so nice to see a 1:48 scale build!!! :D :D :D

I'll have to check out that website. I look forward to following along with your build.

Angela
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